Custom High Pressure Aluminum Die Casting Mold Die Cast Mould for Auto Parts/ Led light /Power Tool /Telecom Part

Basic Information

We are Aluminum Die Casting Mould factory, where you can get High Pressure Die Casting Tooling that guarantees your maximum profit. We usually communicate with customers on the details of Pressure Die Casting Molds, and then make samples until the customer is satisfied with Pressure Die Casting Molds.

We can customize, but not limited to these:

Aluminum die casting auto part mold

Aluminum die casting telecom housing mold

Aluminum die casting power tools mold

Aluminum die casting power tools housing mold

Aluminum die casting auto gearbox housing mold

Aluminum die casting auto water pump housing mold

Aluminum die casting light housing mold

Including other Aluminum High Pressure Die Casting Tools.

FENDA Aluminum Die Casting Mould Manufacturing Processes

The main steps of our aluminum alloy die casting mold making processes are :CNC Milling Process, Heat Treatment, EDM Process, WEDM Process, Polishing, and Assembling

CNC Milling Process

The first step of aluminum die casting mold making: use high speed machining centers to mill the mold cavity, leaving a machining allowance of about one millimeter for the shape of the product. It’s for certain deformation after heat treatment.

After the initial milling, the mold cavity will be sent for heat treatment.

When the cavities come back after heat treatment, secondary machining will be carried out. We call this process fine machining. This time, all sizes are according to the mould design drawing

EDM Process

After two times of machining, there are still some areas difficult to cut by high-speed cutting, then they will be completed by EDM.

There are many deep grooves and narrow slits and complex cavities on the mold surface, which are difficult to process with milling machines. This requires EDM electric discharge machining.

In addition, EDM is also commonly used for some parts that require particularly high processing accuracy and surface roughness.

WEDM Process

The working principle of WEDM (wire cutting) is to use a continuously moving thin metal wire (called an electrode wire) as an electrode to perform pulse spark discharge on the workpiece to remove the metal and cut it into shape.

The ejector holes in the mold, as well as some sharp-angled, special-shaped holes that cannot be machined, and accessories are all completed by wire cutting.

After this process, mold cavity will be polished. And last process, assemble the aluminum die casting mold, and trial-out.

Fenda Aluminum Die Casting Mold Manufacturing Advantage

When it comes to high-quality custom die casting mold development, several influences contribute to the overall success of the process. Fenda provides custom aluminum die casting mold production services to your project specifications. Fenda delivers the following die casting service advantages:

• First Class Engineering
• Die-cast tools designed in house
• Manage and oversee all aspects of tooling
• Developing injection process parameters: gate size, location, feeding speed, fill time, injection pressure, press size
• Parting line, runner, overflow, venting, cooling
• Minimum and Maximum wall thickness
• Choice of the mold material and hardness based on mold forces calculation
• Superior or Premium Grade PH13 or Dievar
• Flow simulation
• Draft, radii, filets
• Establishing machining stock
• Utilization of both domestic and overseas tooling suppliers

Factory Profile

Fenda, a China-based aluminum die casting manufacturer, proudly offers high-quality products in die casting manufacturing industry. From tooling design to casting parts manufacturing, CNC machining, finishing, and packaging, we provide comprehensive and cost-effective solutions for all your aluminum die casting needs.

• 1-Stop precision aluminum die casting solution provider
• 17+ years of experience, & 140 employees
• ISO 9001 & IATF 16949 certified
• 7 Die casing machines from 400T to 2000T.
• 80+ high-speed/high-precision machining centers

• 30 sets of high-precision stir friction welding、surface treatment and other precision special machines
• 1 set of Zeiss CMM , 1 set of Eduard CMM, 1 set of industrial CT, 1 set of Oxford-Hitachi spectrometer and several sets of gas tightness testers.

With turn-key solutions, a team of experts, and a commitment to delivering superior-quality products and services, we help you save costs and run your projects more smoothly. Contact us for your next project.