Aluminum High Pressure Die Casting Telecom Housing Tool Die Cast Mould
Basic Information
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Product name |
High Pressure Die Casting Telecom Housing Mold |
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Mould Material |
PH13,H13, DVA, DIEVAR, 8407, 8418, W400 etc |
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Casting Alloy |
Aluminum |
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Cavity Qty |
Single Cavity, Multiple Cavity or Combination Cavity |
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Tonnage |
200T-2000T |
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Treatment |
Heat Treatment, Nitriding, Polishing etc. |
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Mold Life |
30000 shots,50000 shots, 80000shots depend on products |
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Applications |
1. Automobile and motorcycle parts; |
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2. Lights & lamps parts; |
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3. Electrical appliance parts; |
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4. Telecom Parts; |
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5. Industrial hardware and Machine Sparepart; |
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6. Household Appliance parts; |
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7. Furniture parts; |
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Lead Time |
35-60 days |
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Special request |
According to customer’s request |
We can customize, but not limited to these:
Aluminum die casting telecom housing mold
Aluminum die casting auto part mold
Aluminum die casting power tools mold
Aluminum die casting power tools housing mold
Aluminum die casting auto gearbox housing mold
Aluminum die casting auto water pump housing mold
Aluminum die casting light housing mold
Aluminum die casting heat sink mold
Including other Aluminum High Pressure Die Casting Tools.
FENDA Aluminum Die Casting Mould Manufacturing Processes
The main steps of our aluminum alloy die casting mold making processes are :CNC Milling Process, Heat Treatment, EDM Process, WEDM Process, Polishing, and Assembling
CNC Milling Process
The first step of aluminum die casting mold making: use high speed machining centers to mill the mold cavity, leaving a machining allowance of about one millimeter for the shape of the product. It’s for certain deformation after heat treatment.
After the initial milling, the mold cavity will be sent for heat treatment.
When the cavities come back after heat treatment, secondary machining will be carried out. We call this process fine machining. This time, all sizes are according to the mould design drawing
EDM Process
After two times of machining, there are still some areas difficult to cut by high-speed cutting, then they will be completed by EDM.
There are many deep grooves and narrow slits and complex cavities on the mold surface, which are difficult to process with milling machines. This requires EDM electric discharge machining.
In addition, EDM is also commonly used for some parts that require particularly high processing accuracy and surface roughness.
WEDM Process
The working principle of WEDM (wire cutting) is to use a continuously moving thin metal wire (called an electrode wire) as an electrode to perform pulse spark discharge on the workpiece to remove the metal and cut it into shape.
The ejector holes in the mold, as well as some sharp-angled, special-shaped holes that cannot be machined, and accessories are all completed by wire cutting.
After this process, mold cavity will be polished. And last process, assemble the aluminum die casting mold, and trial-out.
Factory Profile
Fenda is capable of designing and manufacturing tooling and fixtures for all our processes .
Simulation analysis helps our engineers design more efficient tooling. In-housing die casting tooling workshop assists in reaching customer lead time for manufacturing and verification.
The high pressure die casting process best illustrates our level of manufacturing capability. We have 7 advanced cold chamber die casting machines from 400T to 2000T in our die casting workshop, which allows us to meet demands in various aluminum die casting projects.
Our CNC machining center , equipped with 80 sets of high-speed/high-precision machining centers, and more than 20 sets of high-precision stir friction welding、surface treatment and other precision special machines .
Fenda provides superior quality aluminum die casting parts and components for a wide range of industries including automotive, led lighting, telecommunication, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine and others.
